This article will provide comprehensive details on the battery casting machine used in the manufacturing of sanitaryware. Compared to bench casting, battery casting uses far more sophisticated equipment, requiring less space and speeding up production. Many sanitaryware manufacturers are currently transitioning from bench casting to battery casting in preparation for future developments. The payback period for battery casting is approximately a year. For current bench casting goods, battery casting implementation will take around a month. It's time to modify the necessary product model to take into account the configuration for battery casting. Nowadays, manufacturers of sanitaryware are converting all sink molds from bench casting, which saves a great deal of space and provides excellent protection. Wall-hung and water closet models can also be made with battery casting models.
Summary:
One kind of casting that needed less room for more molds was battery casting. The molds in this battery casting are set up like batteries, one after the other. In this casting process, the molds are set on iron plates with bottom bearings. These bearings allow the molds to move freely. Tracks are attached to these bearings.
Battery casting follows a similar casting process to bench casting, with very few differences. In bench casting, the slip will only be drained by gravity; only the mold handling and the slip are drained using air pressure.
flow chart for the low pressure casting machine process 1 Sanitaryware battery casting machine's mechanical components:
The pieces of the battery casting machine are listed below.
Bench for Battery Casting: approximately 27 meters.
Device for gripping a mold.
bearing-equipped mold carrier.
Guide pin with bearings.
Trolleys: The number of trolleys varies based on the product's design.
Vinyl Slip Line.
A ball valve.
PP Main Ball Valve.
PVC Nipple.
Nipple for PVC Hose.
Tank slippage.
Tank support.
Casting machine for sanitaryware batteries
Washbasins, water closets, traps, and other basic sanitaryware products can all be made with battery casting equipment. Battery casting is not ideal for intricate patterns such as single-piece toilets and urinals.
Casting sanitaryware water-closing WC batteries
Casting sanitaryware water-closing WC batteries
Up to 60 large washbasin molds, 40 water closets, 180 tiny "P" Traps, or 70 Asian pans can all fit on a casting line.
Benefits: Exceptionally high productivity—nearly twice as much as with conventional bench casting techniques.
Mold handling is made simple because the mold just needs to be slid into the rail rather than lifted.
reduced the likelihood of mold deterioration and chipping, which frequently occurs with bench casting.
It takes up relatively less space when compared to bench conventional casting.
For small/accessories items like "P" or "S" traps, it is possible to produce many products from a mold.
No specific slip is required for sanitaryware, unlike with a high pressure casting machine. You can use a standard bench casting slip.
Limitation: It is quite challenging to produce intricate patterns like a single-piece water closet.
Making the transition from benching to battery casting necessitates mold design adjustments.
