How to Establish a Sanitaryware Manufacturing Company
In this post, we will look at the factors to consider while establishing a sanitaryware manufacturing plant.
If you want to create a sanitary ware manufacturing plant, you should be aware of the following points.
suggestions for starting a sanitaryware manufacturing factory
suggestions for starting a sanitaryware manufacturing factory
Models of Capacity Erection Costs
Other Points on the Timeline
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Any endeavor that does not have a plan will fail. Every aspect of the project must be meticulously planned and documented. The plan for a sanitary ware manufacturing facility should take into account the capacity for the initial stage and expandable stage, the cost, the resources required, the product models, the timetable, and so on.
You must first plan in order to become the top sanitaryware brand.
Capacity
The first point to examine is capacity planning. If you wish to create a plant with a capacity of 100 pieces per day, you will not make any money. The production cost will be twice as high as the market price.
I recommend a minimum of 500 pieces every day. The more capacity you prepare for, the more profit you will make.
Consider the following scenario: you are driving a bus from point A to point B. The running costs are fuel, the driver's wage, and bus attrition. These three expenses are about equivalent to one passenger or 50 people. However, if you have fewer than ten passengers, you will lose money. However, if you have more than ten passengers, you will benefit. As the number of passengers increases, so does the profit. As a result, a minimum capacity is required to maintain operational viability.
Plan on a daily capacity of at least 500 pieces. If your daily output is fewer than 500 pieces, I advocate trading rather than manufacturing.
Cost of erection
Once you've determined the capacity, you can estimate the cost of plant construction. The cost of erection varies depending on the technology you intend to use. It also depends on how much automation you require. The cost of erection rises as a result of automation.
You cannot automate everything in sanitary ware; numerous manual jobs must be performed by laborers.
Furthermore, all automation is not cost effective. It is determined by the location. In a densely populated area, the expense of automation is prohibitively expensive. Products can be produced manually at a lower cost.
And locations with abundant fuel and little labor resources can benefit from automation. As a result, it is dependent on the site's location.
I've worked in Saudi Arabia, where high-pressure casting machinery and robots are employed for casting and glazing. Because they do not have highly skilled laborers, it is appropriate for them. However, due to the scarcity of experienced labor in India, most companies do not use pressure casting machines or robots for spraying. As a result, the Indian corporation saves money.
Not to mention that the location will determine the machinery you purchase as well as the cost of building.
Models
How many models do you want to manufacture on the plant? Model planning is necessary because model creation will take time. So, once the models are planned, you can begin modeling work for new product development in parallel with the erection. It is best to start with a small number of models in each category of sanitary ware, such as the toilet, cistern, basin, urinal, and so on.
So, once you've decided on the types of toilets, washbasins, and urinals you want to make, you may begin model creation.
You could also consider purchasing the models straight from the individual modular who offers them. Obtaining this model takes less time than developing the new model. However, the design will be the same as the existing product on the market.
Timeline
It will take roughly a year from the start of the strategy to the delivery of the product to the market.
The first phase will consist of planning and obtaining a quote for everything. Begin erection, model development, body preparation, and glazing preparations in the second phase.
The following stage will be trial production. Casting, Kiln curve configuration, and so forth are all part of the trial production.
The final stage will be full-scale production and product delivery to the market.
It is a good moment to start trading the product under your brand in order to build a consumer base for your product in the market.
Location
The plant should be located near the raw materials to save the expense of raw material transportation, as well as near the key high way to enable product distribution to the market.
Although the raw material cost for the sanitary ware business is relatively low, the transportation cost should also be low in order to make low-cost products.
Other Considerations
If you are not currently marketing sanitary ware, consider starting to trade sanitary ware under your brand name to better understand the industry. The key to success is to have clients in place before beginning manufacturing. To learn more about the Sanitaryware production process, read this page.
A technical consultant is required for plant setup, planning, and composition setup for body and glaze.
To begin the industry, you must obtain government approval for the factory setup, which requires the services of a legal adviser.
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