Kiln Loading Robot|High-Temp Automated Handling Solutions
Kiln Loading Robot|High-Temp Automated Handling Solutions
  • Kiln Loading Robot|High-Temp Automated Handling Solutions
  • Kiln Loading Robot|High-Temp Automated Handling Solutions
  • Kiln Loading Robot|High-Temp Automated Handling Solutions

High-Temp Precision Kiln Loading/Unloading Robot

The kiln loading/unloading robot features high-temperature resistance and precise positioning capabilities, specifically designed for kiln processes. It automates tasks such as green body loading, kiln car transfer, and finished product unloading, ensuring operational safety and efficiency in high-temperature environments while enhancing the continuity and stability of the firing process.

Description

Equipment Parameters


Parameter   CategoryParameter ItemTypical RangeRemarks
Mechanical ParametersPayload   Capacity50kg~200kgCustomizable   gripper and arm length
Working Radius1500   mm~2500 mmOptional   standard or extended arm length
Repeat Positioning Accuracy±0.05-0.15   mmAccuracy   grade options available
Electrical ParametersCore   ComponentsPLC,   Motor, Gearbox
Rated PowerCustomer   CustomizedConfigured   based on speed and load
Number of Axes6   axes
StructureArticulated
Power Supply Method3-phase   380V / Single-phase 220VOptional
Programmable Logic Controller (PLC)Siemens
Electrical ComponentsSchneider   or OmronTo   be selected based on actual requirements
Physical DimensionsWeight140-200Kg   (range)Customized   plans according to specific requirements
Robot Base DimensionsCustomer   CustomizedAdapts   to production line layout
Installation Space RequirementsBased   on solution designLayout   guidance provided
Installation & ServiceInstallation   TypeFloor,   Bracket, Ceiling
Operating Temperature5°C~45°C
After-sales ServiceInstallation   videos and technical services availablePlease   specify in advance if special requirements exist



Core Technologies and Features


  • High-Temperature Resistant Design - Uses aerospace-grade insulation materials and active cooling systems, with core components capable of withstanding 200℃ environments.

  • Thermal Deformation Compensation - Equipped with temperature sensors and thermal expansion compensation algorithms ensuring positioning accuracy of ±1.5mm in high temperatures.

  • Intelligent Kiln Car Docking - Laser positioning system accurately identifies kiln car positions with automatic loading/unloading docking accuracy of ±2mm.

  • Adaptive Fixture System - Heat-resistant fixtures support quick changeovers for different sizes and shapes of green bodies and finished products.

  • Kiln System Integration - Seamless integration with various kiln control systems including tunnel kilns and shuttle kilns for fully automated cooperative operation.



Product Usage Scenarios

  • Sanitary Ceramics Industry: Automatic loading and unloading of toilet, basin, and other ceramic green bodies.

  • Building Ceramics: Automated handling of tiles and floor tiles before and after firing.

  • Special Ceramics: High-temperature processing of refractory materials and electronic ceramics.

  • Glass Industry: Automated feeding and discharging of glass products in furnaces.


Application scenarios of kiln loading and unloading robots.jpg


Core Value Created for Customers

  • Production Safety Assurance: Complete elimination of manual entry into high-temperature kiln areas, 100% reduction in work-related accidents.

  • Firing Quality Improvement: Precise and stable handling operations reduce product breakage rates by over 90%.

  • Kiln Efficiency Multiplication: 24-hour continuous operation increases kiln turnover rate by 25-40%.

  • Long-term Cost Optimization: Reduces high-temperature position allowances and equipment cooling time, lowering energy consumption by 15%.

  • Production Digitalization: Real-time monitoring of loading/unloading data optimizes firing curves and energy management.


For free sanitry ceramics project consultation and equipment solution evaluation, please contact

Mr. James Yang

sales01@sunletsgroup.com

M/WeChat: +8613501122904

WhatsApp: +639063457305

send inquiry to us

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